JST SPH-002T-P0.5S Cable Assembly
Custom 2.0mm wire-to-board cable harness with the JST SPH-002T-P0.5S 4-pin housing. UL-listed SPH-002T-P0.5S terminals, IPC/WHMA-A-620 compliant. Trusted in 3D printers, lithium battery balance plugs, RC drones, and robotics. Manufactured in Shenzhen.
Technical Specifications
| Manufacturer | JST (Japan Solderless Terminal) |
| Part Number | SPH-002T-P0.5S |
| Series | PH |
| Connector Type | Crimp Housing (Cable Side, Female) |
| Pitch | 2.0 mm |
| Positions | 4 |
| Configuration | Single Row |
| Current Rating | 2.0 A per contact |
| Voltage Rating | 100 V AC / DC |
| Operating Temperature | −25 °C to +85 °C |
| Mating Header (Vertical) | JST B4B-PH-K-S |
| Mating Header (Right-Angle) | JST S4B-PH-K-S |
| Crimp Terminal | JST SPH-002T-P0.5S (reel) / SPH-002T-P0.5L (loose) |
| Wire AWG Range | 22 AWG – 28 AWG |
| Maximum Insulation OD | 1.5 mm |
| Termination Method | Crimp |
| Compliance | UL E60389, CSA, RoHS, REACH |
| Production Status | Active |
Spec outside this range? Send the drawing — we’ll tell you what’s buildable.
What Is the JST SPH-002T-P0.5S?
The SPH-002T-P0.5S is the cable-side female housing in JST’s PH series — 4 positions, 2.0 mm pitch, friction lock. It mates with the B4B-PH-K-S vertical through-hole header, or the S4B-PH-K-S right-angle variant. The compatible crimp terminal is the SPH-002T-P0.5S (reel) or SPH-002T-P0.5L (loose), accepting 22 to 28 AWG wire. Rated 2.0 A per contact at 100 V, with operating temperature from −25 °C to +85 °C. UL listed under JST’s E60389.
The PH series has been a fixture in consumer and industrial electronics since the 1990s. Closest neighbor in the same pitch is Molex’s Pico-Lock 2.00 — but the housings do not interchange. Pico-Lock uses a positive lock; PH uses friction. Pick the wrong header and your harness won’t seat. The other commonly confused part is Molex PicoBlade — same general look, but 1.25 mm pitch, almost half the size. Measure across at least three pin centers before substituting.
Mating Connector & Pin Count Variants
| Role | Part Number | Description |
|---|---|---|
| Cable Housing (this page) | JST SPH-002T-P0.5S | 4-pin cable-side female housing, 2.0 mm pitch |
| PCB Header (Vertical) | JST B4B-PH-K-S | 4-pin top-entry through-hole pin header |
| PCB Header (Right-Angle) | JST S4B-PH-K-S | 4-pin side-entry through-hole pin header |
| Cable Housing | JST PHR-4 | 4-pin cable-side housing, mating with SPH-002T-P0.5S |
| Pin Count | Cable Housing | Mating Vertical Header |
|---|---|---|
| 2 | JST PHR-2 | B2B-PH-K-S |
| 3 | JST PHR-3 | B3B-PH-K-S |
| 4 | JST SPH-002T-P0.5S (this page) | B4B-PH-K-S |
| 5 | JST PHR-5 | B5B-PH-K-S |
| 6 | JST PHR-6 | B6B-PH-K-S |
| 7 | JST PHR-7 | B7B-PH-K-S |
| 8 | JST PHR-8 | B8B-PH-K-S |
| 9 | JST PHR-9 | B9B-PH-K-S |
| 10 | JST PHR-10 | B10B-PH-K-S |
| 11 | JST PHR-11 | B11B-PH-K-S |
| 12 | JST PHR-12 | B12B-PH-K-S |
| 13 | JST PHR-13 | B13B-PH-K-S |
| 14 | JST PHR-14 | B14B-PH-K-S |
| 16 | JST PHR-16 | B16B-PH-K-S |
Cross-Brand Alternative Connectors
If JST allocation is tight, or you’re trimming BOM cost, several drop-in or near-equivalent options exist. Compatibility tiers below tell you what’s a true plug-in versus what needs PCB redesign.
| Tier | Manufacturer | Alternative Part | Series | Compatibility Notes |
|---|---|---|---|---|
| L1 ✓ | LDZY | 2050-04 | 2050 (PH-equivalent) | Chinese PH equivalent. Drop-in to B4B-PH-K-S footprint. UL E473994 listed. 40–60% cost reduction at scale. |
| L1 ✓ | TONFUL | PH-2.0-4P | PH-2.0 | Marketed as direct PH replacement. 2–3 week lead time when JST sits at 12+ weeks. |
| L1 ✓ | Daier | KF2510 (2.0mm) | KF-2.0 | Common Chinese 2.0 mm housing. Verify mating header dimensions on first article. |
| L2 ⚠ | Molex | 504050-0491 | Pico-Lock 2.00 | Same 2.0 mm pitch and 4 circuits, but positive lock vs PH’s friction lock. PCB footprint redesign needed. |
| L2 ⚠ | Molex | 50058-8400 | Micro-Latch 2.0 | Western counterpart to JST PH per common cross-reference guides. Different latch and key. Not physically interchangeable. |
| L2 ⚠ | Würth Elektronik | 614 004 113 22 | WR-WTB 2.0 | German-made 2.0 mm with similar electricals. Different housing — verify before substituting. |
| L3 ⚠ | Hirose | DF11-4DS-2C | DF11 | 2.0 mm pitch, but dual-row (2×2). Function-equivalent in some board-to-board scenarios, mechanically distinct. |
Where the JST SPH-002T-P0.5S Is Used
Five main applications absorb most of our SPH-002T-P0.5S production volume.
3D Printer Wire Harnesses
De-facto standard for cooling fan headers, hot-end heater cartridges, thermistor leads, and stepper motor breakouts. The 2.0 A rating handles 24 V cooling fans pulling up to 0.5 A with margin. Marlin and Klipper firmware ecosystems both default to PH-style connectors.
Lithium Battery Balance Leads
Standard 3-cell (3S) LiPo balance plug — 4 wires for B−, B1, B2, B+. PHR-5 covers 4S, PHR-7 covers 6S. Friction lock holds well in low-vibration packs; 100 V rating handles series-stacked cell voltages with margin.
RC Hobby & Drone Electronics
Heavy use in ESC-to-receiver harnesses, BEC power leads, telemetry, and powered VTX interconnects in racing drones and FPV builds. Through-hole headers make field repair practical when an RC aircraft needs a re-solder.
Servo & Robotics Wiring
Incremental encoder feedback (5V, GND, A, B), low-current 4-wire stepper breakouts, DC servo control wiring. Drag-chain and AGV applications get high-flex PUR-jacketed builds rated for millions of bend cycles.
Arduino & Maker Boards
Power and signal connector on maker-targeted PCBs. Frequent pick for 4-wire I²C extension cables (VCC, GND, SDA, SCL), NeoPixel/WS2812 LED strip drivers, ultrasonic sensors, Hall-effect rotation sensors.
Industrial Sensor Modules
Smart factory sensors, panel I/O modules, embedded controller interconnects. UL E60389 listing satisfies most industrial-control AVL requirements without re-qualification.
How We Build SPH-002T-P0.5S Cable Assemblies
Same workflow for prototype and production, scaled to volume.
Drawing & BOM Review
Drawing audit, BOM verification, DFM call-outs on wire color sequence. If the drawing is sparse, we flag the gaps before quoting.
Material Draw
JST original SPH-002T-P0.5S housings from authorized distribution. SPH-002T-P0.5S terminals on reel. UL-listed wire with mill lot codes.
Automated Wire Prep
Komax Alpha 488 / Schleuniger CrimpCenter for runs above 500 sets. Semi-automatic for prototype quantities.
Terminal Crimping
SPH terminals applied per JST applicator spec. Crimp height ±0.03 mm per IPC/WHMA-A-620 Class II/III. CFM monitoring every cycle.
Housing Insertion
Crimped terminals seated into SPH-002T-P0.5S housing. Polarity verified by visual against customer pin map.
100% Electrical Test
Continuity check on every harness. Hi-pot at 1000 V DC for medical/automotive. Pull force per WHMA-A-620 sampling.
Labeling & Packaging
Per-customer label spec, ESD bag if specified, anti-static foam for small-batch shipments.
Global Logistics
DDP/DAP/EXW per your preference. Section 301 paperwork for US, CE declarations for EU, freight forwarder coordination for India.
Quality, Testing & Certifications
- ✓100% Continuity Test. Every pin verified for open/short on automated test fixture.
- ✓Hi-Pot Test (1000 V DC). Dielectric strength tested at 10× the 100 V rating for medical and automotive programs.
- ✓Insulation Resistance. ≥100 MΩ at 500 V DC.
- ✓Crimp Pull Force. Sample-based destructive testing per IPC/WHMA-A-620 Table 19-1. Minimum 22 N for 24 AWG, scaled by gauge.
- ✓Crimp Height Verification. Automated per-piece check during crimping with CFM signature monitoring.
- ✓Visual Inspection. 10× magnification, IPC-A-620 Class II / III workmanship criteria.
- ✓Compliance. IPC/WHMA-A-620 Class II and III, ISO 9001:2015, ISO 13485 (medical programs), RoHS 2.0, REACH, UL E60389 JST original terminals.
MOQ, Lead Time, and Sample Policy
| Program | MOQ | Lead Time |
|---|---|---|
| Prototype / first article | 1–10 pcs | 5–7 business days |
| Pilot production | 100–500 pcs | 2–3 weeks |
| Mass production | 1,000+ pcs | 3–4 weeks |
| Rapid turn (urgent) | up to 500 pcs | 3–5 business days, subject to housing/terminal/wire stock |
Frequently Asked Questions
R” in PHR is for the receptacle (cable-side housing). The “B” prefix in B4B-PH-K-S is for a base PCB header (vertical through-hole). They mate. JST naming: PHR = housing, B*B = vertical header, S*B = right-angle header.Explore Related Parts
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