This page is the straight answer to “what can you actually build?” Our Shenzhen facility runs 4,200 square meters of production floor, 12 active production lines, and 180 skilled workers — roughly 60% of whom have been with us over 3 years. We build cable assemblies, wire harnesses, FFC, and FPC under one roof, with the equipment and quality systems to support both small prototype runs and production of 500,000+ units per year. Below is a direct look at our equipment, capacity, and workforce.
Facility at a Glance
| Metric | Value |
|---|---|
| Location | Shenzhen, Guangdong, China |
| Floor Space | 4,200 m² (approx. 45,000 sq ft) |
| Production Lines | 12 active lines |
| Total Workforce | 180 staff (150 production, 20 QC, 10 engineering) |
| Shifts | Two 8-hour shifts, six days per week |
| Monthly Capacity | Up to 500,000 finished cable units |
| IPC-620 Certified Operators | 35 active, Class 2 and Class 3 trained |
| Year Established | Details on our about page |
| Export Share | 85% of production ships outside China |
Core Production Equipment
The equipment list is what separates a real factory from a small workshop operating out of a back room. Here’s what we run:
- Automated cut-strip-crimp machines. 8 units — Schleuniger and Komax class. Handles wire 30 AWG to 10 AWG at production speeds.
- Semi-automatic crimpers. 24 stations for complex terminations and low-volume work where full automation isn’t cost-effective.
- Ultrasonic splicing equipment. 4 units for multi-wire splices in automotive and battery harnesses.
- Injection molding machines. 6 vertical molders for overmolded cable ends — PVC, TPU, TPE, silicone tooling in-house.
- FFC production line. Copper lamination, slitting, and die-cutting equipment. Pitch range 0.3 mm to 2.54 mm, length up to 1,200 mm.
- FPC production. Photolithography, laser drilling, cover lay lamination, and AOI inspection. Single-sided through 6-layer constructions in-house; 8+ layer rigid-flex in partnership.
- Harness assembly boards. 30+ dedicated harness jig boards for multi-branch projects. New boards built per project for branch layouts with 10+ connection points.
Testing and Quality Equipment
Every cable we ship passes through at least two inspection stages. The specific tests depend on project spec and compliance requirements. Our testing bench includes:
- Continuity and low-resistance testers. 12 units, 4-wire Kelvin measurement for precision applications.
- Hi-pot (dielectric withstand) testers. Up to 5 kV AC/DC for automotive, medical, and industrial programs.
- Pull force / terminal retention testers. Digital gauges with data logging per IPC/WHMA-A-620 sampling plans.
- Crimp cross-section microscope. For crimp height verification and process validation on new tooling.
- Flying probe testers (FPC). 2 systems for automated electrical testing on flexible circuits.
- Automated Optical Inspection (AOI). For FPC boards and solder joints on PCB assemblies.
- Environmental test chamber. Temperature and humidity cycling, -40 °C to +150 °C, for qualification builds.
Details on certifications and quality standards live on our quality and certifications page.
Workforce and Training
Equipment matters, but people build the actual product. Our workforce breakdown:
150 production workers across two shifts. Average tenure is 4.2 years — low turnover for the Shenzhen manufacturing sector. 35 are IPC/WHMA-A-620 certified at Class 2 or Class 3 level, with annual recertification.
20 QC inspectors working across incoming material inspection, in-process inspection, and final outgoing quality control. QC operates independently of production — they report to the QA manager, not the production supervisor, so quality calls aren’t pressured by shipping deadlines.
10 engineers covering drawing review, DFM feedback, tooling design, and customer project management. Every active project gets a dedicated engineer as the single point of contact for its entire lifecycle.
What We Build
This capability base supports our four main product and service lines. For specifics on each, browse these pages:
- Cable Assembly — LVDS, eDP, micro-coaxial, MIPI, RF, and medical cable assemblies.
- Wire Harness — automotive, battery, industrial, waterproof harnesses.
- FFC and FPC — flexible flat cable and flexible printed circuit assemblies.
- Custom Manufacturing — OEM, ODM, overmolded, box build, turnkey services.
Want to Visit or Audit Our Facility?
We welcome on-site audits from new clients. For buyers who can’t travel to Shenzhen, we offer live video tours led by an English-speaking engineer — usually 30 to 45 minutes walking through the floor, equipment, and QC areas. Schedule one with us any time: